Intechatandart
Case study · Instrumentation · 2023

Brackets, busbars, electrical contacts

ToolingInstrumentation2023Series production

A set of stamping tooling for serial production of brackets, busbars and electrical contacts.

Brackets, busbars, electrical contacts
Task

Manufacture a set of stamping dies — 6 pcs — for producing brackets, busbars and electrical contacts, with process routing and gauges for the line launch. Lead time — 3 months.

Solution

Designed and manufactured dies for each part number — from brackets to contacts. Prepared the process routing and a set of gauges. Ran tooling trials at our own facility.

Result

The line was launched on time. The customer accepted the tooling and the process routing into operation.

Specifications

Technical parameters

Dies
6
Lead time
3 months
Deliverables
Tooling design documentationProcess routingGauge set
Process

Project timeline

01 / 04

Design

Designed the set of dies for the customer's products.

02 / 04

Manufacturing

Manufactured 6 dies and a set of gauges.

03 / 04

Trials

Ran the tooling at our facility and performed fine-tuning.

04 / 04

Handover · documentation

Handed over the set together with the process routing.

Photo gallery

Process documentation

Photos and measurement reports will be added once the visual material is ready. The extended pack is available under NDA.

01
Drawing
02
Process
03
Finished part
04
CMM report

Some data is withheld under our agreement with the customer. Specific parameters, photos and measurement reports are available under NDA.

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