Task
Serial production of connector contacts in BrB2 bronze: thin sections and stable geometry of the mating surfaces.
Case study · Radio electronics · 2024
Connector contacts in beryllium bronze
PartsRadio electronics2024Series production
Current-carrying contacts for electrical connectors in BrB2 beryllium bronze — serial turning of thin sections.
Solution
Turning on CNC bar-fed automatics with in-process dimensional checks. Sampling CMM inspection of the mating surfaces.
Result
The contacts are produced serially. The geometry of the mating surfaces is stable and batches are accepted without remarks.
Specifications
Technical parameters
- Material
- BrB2 bronze
- Output
- serial
Deliverables
Part drawingMaterial certificateMeasurement reports
Process
Project timeline
01 / 04
Drawing + material
Agreed the drawing, verified the BrB2 bronze certificates.
02 / 04
Machine setup
Set up the CNC bar-fed automatics for thin sections.
03 / 04
Serial production
Batch production with in-process dimensional checks.
04 / 04
Inspection · shipment
Sampling CMM inspection, reports per batch.
Photo gallery
Process documentation
Photos and measurement reports will be added once the visual material is ready. The extended pack is available under NDA.
01
Drawing
02
Process
03
Finished part
04
CMM report
Some data is withheld under our agreement with the customer. Specific parameters, photos and measurement reports are available under NDA.
Request the packRelated case studies
From the same field
Radio electronics2025
Connector RS-32 — replacement of a foreign analogue
R&D with a full set of design and process documentation. Serial production launched for an instrumentation plant.
Read more
Radio electronics2025
Mould for a CPU socket
Plastic injection moulding. Commissioning at the customer's site.
Read more
Oil & gas2024
Precision bushing for shut-off valves
Stainless steel batch 12Kh18N10T, measurement reports per the plant standard.
Read more
Inquiry
Send a drawing —
we'll quote within 24 hours
Fill in the form or contact us directly — any channel works.
ПН–ПТ · 09:00–18:00 · МСК