Task
Remove dependence on the foreign supply of the RS-32 connector for a serial production line. Lead time — no more than 4 months, volume — 5,000 pcs in the first cycle.
Case study · Radio electronics · 2025
Connector RS-32 — replacement of a foreign analogue
ConnectorsRadio electronics2025Series production
Import substitution of a foreign connector for serial instrumentation production, with a complete set of design documentation.
Solution
Carried out R&D based on a reference sample: developed the design documentation, technical specifications and process documentation, agreed materials and tolerances. Launched serial production at our own facility.
Result
The series was delivered on time. Tolerance ±0.01 mm, material — brass LS59-1. The customer added the connector to its permanent procurement range.
Specifications
Technical parameters
- Material
- brass LS59-1
- Tolerance
- ±0.01 mm
- Volume
- 5,000 pcs
- Lead time
- 4 months
Deliverables
Design documentationTechnical specificationsProcess documentationMeasurement reportsMaterial certificate
Process
Project timeline
01 / 04
Reference → measurement
Received the sample, measured its geometry and material.
02 / 04
R&D · documentation
Developed the full set of design, technical and process documentation, agreed it with the customer.
03 / 04
Trial batch
Manufactured a trial batch, performed tests and measurements.
04 / 04
Series + QC
Launched serial production with end-to-end quality control.
Photo gallery
Process documentation
Photos and measurement reports will be added once the visual material is ready. The extended pack is available under NDA.
01
Drawing
02
Process
03
Finished part
04
CMM report
Some data is withheld under our agreement with the customer. Specific parameters, photos and measurement reports are available under NDA.
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